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Boiler and heat distribution 

In a typical building, heating and industrial operations can account for as much as 60% of the total energy bill. However, it‘s possible to cut heating costs by up to 30% by implementing some simple energy saving measures.

The steam and high temperature hot water boilers technology overview (PDF) and low temperature hot water boilers technology overview (PDF) give an introduction to the main energy saving opportunities for businesses.

 
 


Introduction
Upgrading equipment and systems
Operational advice
Replacing your boiler
Maintenance advice Publications and resources

Introduction

Hot water systems

Hot water heating systems can be either of these types:


For both types - our top 3 recommended carbon saving measures are:

  • Reduce waste
    Save money by making sure that your schedules take account of occupancy patterns and the weather. Check that controls or optimisers are correctly set up for this.
  • Maintenance
    Make sure that burners, heat exchangers and primary plant items are adequately maintained.  This will reduce energy costs and avoid costly breakdowns.
  • Insulation
    All pipework (including valves and flanges) should be insulated. By checking insulation regularly and taking corrective action, you can save up to 5% on your energy costs. See video below for more details or download our guide How To - Fit Pipework Insulation (GIL151).

Watch this short video on pipework insulation:

 

Steam systems

Our top 3 recommended carbon saving measures for steam systems are:

  • Automatic combustion control with oxygen trim
    Automatic digital combustion controls allows the burner to be constantly adjusted to ensure that optimum efficiency is achieved at all times. Typically, these systems can reduce fuel costs by 5%.
    How to implement advanced combustion control
    How to implement oxygen trim control
  • Flue-gas economisers
    A flue gas economiser uses the heat of steam leaving the boiler to preheat the boiler feed-water (or some other part of the process). A well-installed economiser can give a 5% fuel saving (depending on the load applied to the boiler).
  • Insulation
    All boilers, tanks, steam, condensate and feed-water pipework (including valves and flanges) should be adequately insulated. Good insulation and fixing steam leaks regularly can achieve cost savings of up to 5%.

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