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Heat recovery: Upgrading equipment and systems 

When installing new heat-recovery equipment, consider the tips below.

The steam and high temperature hot water boilers technology overview (PDF) and low temperature hot water boilers technology overview (PDF) give an introduction to the main energy saving opportunities for businesses.

 
 

Introduction Types of heat recovery equipment
Maintenance Publications and resources
Upgrading equipment and systems

Upgrading equipment and systems

  • Seek advice

Talk to a trade association (such as the British Industrial Furnace Constructors Association or the ICOM Energy Association) for advice - or contact the original manufacturer or installer of your high temperature equipment.

  • Commissioning process

Make sure to talk to the supplier and installer of the equipment. It is common for them to have to demonstrate its function and performance through acceptance trials. At this point, the continued correct operation of the original process should be confirmed. Also ensure that they provide any necessary guides, manuals, safety documentation and, if appropriate, operator training.

  • Equipment choice

    It’s vital that you clearly specify your requirements with regard to:
    o Process temperatures
    o Connection to the waste-heat source
    o Amount of heat to be recovered
    o How recovered heat should delivered

  • Installation

Choose a supplier that has experience of your type of process.

  • Demand

    Is waste heat available at the times that there is a demand for it?

  • Type of heat recovery

What is the most appropriate type of heat recovery equipment for the application?
(For example: the amount of heat recovered by a condensing economiser on a steam boiler may exceed the site’s ability to use it, particularly if other measures such as steam condensate return are already in place.)

  • Process impact

    How will the installation of heat recovery equipment impact the process?  Example issues are:

    o Pressure drops
    Will heat recovery cause the pressure to drop - if so, what will the impact be?

    o Control systems
    Can control systems adapt to heat recovery, or will they need to be upgraded or replaced?

    o Emissions
    Will emissions be impacted? (For example: where combustion air is preheated, this may lead to increased nitrogen oxide emissions. Can the burners be adjusted to prevent this?)

 

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